feat(train-scheduling): auto-place intercity cargo on wagons freed mid-corridor

Intercity bookings ride the wagons freed by earlier unloads (e.g. import
containers uncoupled at Dire Dawa). loadBooking now auto-allocates a
DOMESTIC booking onto on-train slots whose cargo has all departed —
greedy in consist order by capacity, container numbers copied for the
marshalling tally. Falls back to unallocated load when nothing is free.

apps/edr-freight-api/src/modules/train-scheduling/booking-journey.service.spec.ts

@@ -0,0 +1,145 @@
+import { BookingJourneyService } from './booking-journey.service';
+
+/**
+ * autoPlaceOnFreedWagons: intercity cargo boards the wagons freed by earlier
+ * unloads. Exercised directly with a stubbed EntityManager — the surrounding
+ * loadBooking flow is integration-tested through the running app.
+ */
+describe('BookingJourneyService.autoPlaceOnFreedWagons', () => {
+  const service = new BookingJourneyService(
+    {} as never, // dataSource
+    {} as never, // yardFacilities
+    {} as never, // facilityHandling
+    { emit: jest.fn() } as never, // events
+  );
+
+  const schedule = { id: 'sched-1', trainSetId: 'ts-1' };
+  const booking = {
+    id: 'booking-1',
+    reference: 'BK-1',
+    cargoTotalWeightVgm: 50,
+    freightType: 'CONTAINER',
+  };
+
+  const makeManager = (slots: unknown[], existingAllocs: unknown[] = []) => {
+    const savedAllocs: Array<Record<string, unknown>> = [];
+    const savedItems: Array<Record<string, unknown>> = [];
+    const allocQb = {
+      innerJoinAndSelect: jest.fn().mockReturnThis(),
+      innerJoin: jest.fn().mockReturnThis(),
+      where: jest.fn().mockReturnThis(),
+      getMany: jest.fn().mockResolvedValue(existingAllocs),
+    };
+    const slotQb = {
+      leftJoinAndSelect: jest.fn().mockReturnThis(),
+      innerJoin: jest.fn().mockReturnThis(),
+      where: jest.fn().mockReturnThis(),
+      orderBy: jest.fn().mockReturnThis(),
+      getMany: jest.fn().mockResolvedValue(slots),
+    };
+    let allocId = 0;
+    const manager = {
+      getRepository: jest.fn((entity: { name?: string }) => {
+        const name = entity?.name;
+        if (name === 'WagonBookingAllocation') {
+          return {
+            createQueryBuilder: jest.fn(() => allocQb),
+            create: jest.fn((v: Record<string, unknown>) => v),
+            save: jest.fn(async (v: Record<string, unknown>) => {
+              const row = { ...v, id: `alloc-${++allocId}` };
+              savedAllocs.push(row);
+              return row;
+            }),
+            update: jest.fn(),
+          };
+        }
+        if (name === 'TrainSetWagon') {
+          return { createQueryBuilder: jest.fn(() => slotQb) };
+        }
+        if (name === 'BookingContainer') {
+          return {
+            find: jest.fn().mockResolvedValue([
+              {
+                id: 'line-1',
+                containerNumber: 'LINE-001',
+                containerTypeId: 'ct-20',
+                units: [{ containerNumber: 'UNIT-001' }, { containerNumber: 'UNIT-002' }],
+              },
+            ]),
+          };
+        }
+        if (name === 'WagonAllocationContainerItem') {
+          return {
+            create: jest.fn((v: Record<string, unknown>) => v),
+            save: jest.fn(async (v: Record<string, unknown>) => {
+              savedItems.push(v);
+              return v;
+            }),
+          };
+        }
+        throw new Error(`Unexpected repository ${name}`);
+      }),
+    };
+    return { manager, savedAllocs, savedItems };
+  };
+
+  const call = (manager: unknown) =>
+    (service as never as {
+      autoPlaceOnFreedWagons: (m: unknown, s: unknown, b: unknown) => Promise<void>;
+    }).autoPlaceOnFreedWagons(manager, schedule, booking);
+
+  it('places the booking on freed slots in consist order, with container items', async () => {
+    const slots = [
+      // Active cargo still riding — NOT freed.
+      { id: 'slot-1', sequenceNo: 1, capacityTons: 60, allocations: [{ status: 'LOADED' }] },
+      // Freed by an earlier unload.
+      { id: 'slot-2', sequenceNo: 2, capacityTons: 60, allocations: [{ status: 'DEPARTED' }] },
+      { id: 'slot-3', sequenceNo: 3, capacityTons: 60, allocations: [] },
+    ];
+    const { manager, savedAllocs, savedItems } = makeManager(slots);
+
+    await call(manager);
+
+    // 50 t fits on the first freed slot alone.
+    expect(savedAllocs).toHaveLength(1);
+    expect(savedAllocs[0]).toMatchObject({
+      trainSetWagonId: 'slot-2',
+      bookingId: 'booking-1',
+      allocatedWeightTons: 50,
+      status: 'LOADED',
+    });
+    // One item per physical unit, on the first allocation.
+    expect(savedItems.map((i) => i.containerNumber)).toEqual(['UNIT-001', 'UNIT-002']);
+    expect(savedItems.every((i) => i.wagonBookingAllocationId === 'alloc-1')).toBe(true);
+  });
+
+  it('spills over onto the next freed slot when one is not enough', async () => {
+    const slots = [
+      { id: 'slot-2', sequenceNo: 2, capacityTons: 30, allocations: [{ status: 'DEPARTED' }] },
+      { id: 'slot-3', sequenceNo: 3, capacityTons: 30, allocations: [] },
+    ];
+    const { manager, savedAllocs } = makeManager(slots);
+
+    await call(manager);
+
+    expect(savedAllocs.map((a) => [a.trainSetWagonId, a.allocatedWeightTons])).toEqual([
+      ['slot-2', 30],
+      ['slot-3', 20],
+    ]);
+  });
+
+  it('does nothing when the booking already has allocations', async () => {
+    const { manager, savedAllocs } = makeManager([], [{ id: 'existing' }]);
+    await call(manager);
+    expect(savedAllocs).toHaveLength(0);
+  });
+
+  it('loads without allocation when no wagon is free', async () => {
+    const slots = [
+      { id: 'slot-1', sequenceNo: 1, capacityTons: 60, allocations: [{ status: 'LOADED' }] },
+    ];
+    const { manager, savedAllocs } = makeManager(slots);
+    await expect(call(manager)).resolves.toBeUndefined();
+    expect(savedAllocs).toHaveLength(0);
+  });
+});

apps/edr-freight-api/src/modules/train-scheduling/booking-journey.service.ts

@@ -13,6 +13,8 @@ import { Freight } from '@edr/types';
 import { YardFacilitiesService } from '../rule-engine/services/yard-facilities.service';
 import { FacilityHandlingService } from './facility-handling.service';
 import { Booking } from '../bookings/entities/booking.entity';
+import { BookingContainer } from '../bookings/entities/booking-container.entity';
+import { WagonAllocationContainerItem } from '../train-schedules/entities/wagon-allocation-container-item.entity';
 import { ClearanceMilestoneService } from '../contracts/clearance-milestone.service';
 import { Yard } from '../rule-engine/entities/yard.entity';
 import { TrainSetWagon } from '../train-sets/entities/train-set-wagon.entity';
@@ -82,6 +84,11 @@ export class BookingJourneyService {
         loadedAt: now,
         loadedByUserId: userId ?? null,
       } as never);
+      // Intercity cargo rides the wagons freed by earlier unloads along the
+      // corridor — place it before the status flip so it boards with a wagon.
+      if (booking.tradeDirection === 'DOMESTIC') {
+        await this.autoPlaceOnFreedWagons(manager, schedule, booking);
+      }
       await this.setAllocationStatuses(manager, scheduleId, bookingId, 'LOADED');
       // Keep the schedule↔booking link's tracking flag in sync — the dispatch
       // readiness warnings and workspace badges read loading_status, not loadedAt.
@@ -464,6 +471,100 @@ export class BookingJourneyService {
     }
   }
 
+  /**
+   * INTERCITY ONLY. Intercity cargo does not get its own wagons — it rides the
+   * slots freed by cargo already unloaded along the corridor (e.g. import
+   * containers uncoupled at Dire Dawa). Staff pinning is a pre-dispatch tool,
+   * so a DOMESTIC booking loaded mid-corridor is auto-placed here: greedy over
+   * on-train slots (not DEPARTED) with no active cargo (every allocation
+   * DEPARTED, or none), in consist order, by capacity. Container numbers are
+   * copied onto the first allocation so the marshalling document and its
+   * 40ft/20ft tally stay truthful. When nothing is free the load proceeds
+   * unallocated — the marshalling document then lists the booking as on board
+   * without a recorded wagon.
+   * ponytail: remainder over free capacity is dumped on the last used slot
+   * (paper overload beats missing cargo); upgrade path is a capacity guard in
+   * the intercity accept step.
+   */
+  private async autoPlaceOnFreedWagons(
+    manager: EntityManager,
+    schedule: TrainSchedule,
+    booking: Booking,
+  ): Promise<void> {
+    const existing = await this.allocationsForBooking(manager, schedule.id, booking.id);
+    if (existing.length) return;
+
+    const slots = await manager
+      .getRepository(TrainSetWagon)
+      .createQueryBuilder('slot')
+      .leftJoinAndSelect('slot.allocations', 'alloc')
+      .innerJoin(
+        TrainSchedule,
+        'schedule',
+        'schedule.train_set_id = slot.train_set_id AND schedule.id = :scheduleId',
+        { scheduleId: schedule.id },
+      )
+      .where(`slot.status != 'DEPARTED'`)
+      .orderBy('slot.sequence_no', 'ASC')
+      .getMany();
+    const freed = slots.filter((slot) =>
+      (slot.allocations ?? []).every((a) => a.status === 'DEPARTED'),
+    );
+    if (!freed.length) {
+      this.logger.warn(
+        `No freed wagon for intercity booking ${booking.reference} on schedule ${schedule.id} — loading without wagon allocation`,
+      );
+      return;
+    }
+
+    let remaining = Number(booking.cargoTotalWeightVgm) || 0;
+    const allocRepo = manager.getRepository(WagonBookingAllocation);
+    const created: WagonBookingAllocation[] = [];
+    for (const slot of freed) {
+      const capacity = Number(slot.capacityTons) || remaining || 1;
+      const take = Math.min(remaining || capacity, capacity);
+      created.push(
+        await allocRepo.save(
+          allocRepo.create({
+            trainSetWagonId: slot.id,
+            bookingId: booking.id,
+            allocatedWeightTons: take,
+            loadType: booking.freightType ?? null,
+            status: 'LOADED',
+          }),
+        ),
+      );
+      remaining = Math.max(0, remaining - take);
+      if (remaining <= 0) break;
+    }
+    if (remaining > 0 && created.length) {
+      await allocRepo.update(created[created.length - 1].id, {
+        allocatedWeightTons: () => `allocated_weight_tons + ${remaining}`,
+      } as never);
+    }
+
+    // Container numbers onto the first allocation, from the booking's container
+    // lines (per physical unit when recorded, else per line).
+    const lines = await manager
+      .getRepository(BookingContainer)
+      .find({ where: { bookingId: booking.id }, relations: { units: true } });
+    const itemRepo = manager.getRepository(WagonAllocationContainerItem);
+    const first = created[0];
+    for (const line of lines) {
+      const units = line.units?.length ? line.units : [null];
+      for (const unit of units) {
+        await itemRepo.save(
+          itemRepo.create({
+            wagonBookingAllocationId: first.id,
+            bookingContainerId: line.id,
+            containerNumber: unit?.containerNumber ?? line.containerNumber ?? null,
+            containerTypeId: line.containerTypeId ?? null,
+          }),
+        );
+      }
+    }
+  }
+
   private async setAllocationStatuses(
     manager: EntityManager,
     scheduleId: string,

apps/edr-freight-api/src/modules/train-scheduling/train-scheduling.controller.ts

@@ -711,6 +711,20 @@ export class TrainSchedulingController {
     return res.send(buffer);
   }
 
+  @Get("schedules/:id/intercity/marshalling/document")
+  @TrainSchedulingView()
+  @ApiOperation({ summary: "Download current on-board intercity marshalling (Marshalling 2) PDF" })
+  async intercityMarshallingDocument(
+    @Param("id", ParseUUIDPipe) id: string,
+    @Res() res: Response,
+  ) {
+    const { filename, buffer } = await this.trainSchedulingService.intercityMarshallingDocument(id);
+    res.setHeader("Content-Type", "application/pdf");
+    res.setHeader("Content-Disposition", `inline; filename="${filename}"`);
+    res.setHeader("Content-Length", buffer.length);
+    return res.send(buffer);
+  }
+
   // ---- batch / booking-window staff actions ----
 
   @Post("schedules/:id/run-batch")

apps/edr-freight-api/src/modules/train-scheduling/train-scheduling.service.spec.ts

@@ -1121,6 +1121,132 @@ describe('TrainSchedulingService', () => {
       expect(html).not.toContain('empty)');
       expect(html).not.toContain('EMPTY');
     });
+
+    // ---- intercity marshalling (Marshalling 2): the current on-board view ----
+
+    const onBoardView = (schedule: unknown) =>
+      (service as never as {
+        intercityOnBoardView: (s: unknown) => { wagons: unknown[]; unassignedBookings: unknown[] };
+      }).intercityOnBoardView(schedule);
+
+    const buildWithOpts = (schedule: unknown, opts: unknown) =>
+      (service as never as {
+        buildExportLoadListHtml: (s: unknown, o?: unknown) => string;
+      }).buildExportLoadListHtml(schedule, opts);
+
+    const allocWith = (over: Record<string, unknown>) => ({ ...loadedAllocation, ...over });
+
+    it('drops DEPARTED wagon slots and DEPARTED allocations from the on-board view', () => {
+      const schedule = {
+        trainSet: {
+          wagons: [
+            { ...makeWagon(1, 'W-001', [allocWith({ status: 'LOADED' })]), status: 'RESERVED' },
+            { ...makeWagon(2, 'W-002', [allocWith({ status: 'LOADED' })]), status: 'DEPARTED' },
+            {
+              ...makeWagon(3, 'W-003', [
+                allocWith({ status: 'LOADED', bookingId: 'booking-3' }),
+                allocWith({ status: 'DEPARTED', bookingId: 'booking-4' }),
+              ]),
+              status: 'RESERVED',
+            },
+          ],
+        },
+        scheduleBookings: [],
+      };
+
+      const { wagons } = onBoardView(schedule);
+      const numbers = (wagons as Array<{ physicalWagon: { wagonNumber: string } }>).map(
+        (w) => w.physicalWagon.wagonNumber,
+      );
+      expect(numbers).toEqual(['W-001', 'W-003']);
+      const w3 = (wagons as Array<{ physicalWagon: { wagonNumber: string }; allocations: Array<{ bookingId: string }> }>).find(
+        (w) => w.physicalWagon.wagonNumber === 'W-003',
+      );
+      expect(w3?.allocations.map((a) => a.bookingId)).toEqual(['booking-3']);
+    });
+
+    it('keeps an attached wagon whose cargo all departed, as an EMPTY row', () => {
+      const schedule = {
+        id: 'schedule-1',
+        trainNumber: '8302',
+        direction: 'EXPORT',
+        trainSet: {
+          wagons: [
+            { ...makeWagon(1, 'W-001', [allocWith({ status: 'LOADED' })]), status: 'RESERVED' },
+            { ...makeWagon(2, 'W-002', [allocWith({ status: 'DEPARTED' })]), status: 'RESERVED' },
+          ],
+        },
+        scheduleBookings: [],
+      };
+
+      const { wagons, unassignedBookings } = onBoardView(schedule);
+      const html = buildWithOpts(schedule, { wagons, unassignedBookings });
+      expect(html).toContain('W-002');
+      expect(html.match(/EMPTY — no cargo allocated/g)).toHaveLength(1);
+      expect(html).toContain('2 (1 empty)');
+    });
+
+    it('hides a leg slot (boardYardId set) until it has confirmed LOADED cargo', () => {
+      const legWagonEmpty = { ...makeWagon(2, 'W-LEG', [allocWith({ status: 'RESERVED' })]), status: 'RESERVED', boardYardId: 'yard-mid' };
+      const legWagonLoaded = { ...makeWagon(3, 'W-LEG2', [allocWith({ status: 'LOADED' })]), status: 'RESERVED', boardYardId: 'yard-mid' };
+      const schedule = {
+        trainSet: { wagons: [legWagonEmpty, legWagonLoaded] },
+        scheduleBookings: [],
+      };
+
+      const { wagons } = onBoardView(schedule);
+      const numbers = (wagons as Array<{ physicalWagon: { wagonNumber: string } }>).map(
+        (w) => w.physicalWagon.wagonNumber,
+      );
+      expect(numbers).toEqual(['W-LEG2']);
+    });
+
+    it('lists an IN_TRANSIT booking with no wagon allocation in the unassigned section', () => {
+      const rider = {
+        id: 'booking-9',
+        reference: 'BK-2026-000009',
+        status: 'IN_TRANSIT',
+        company: { name: 'Rider Co' },
+        cargoType: { cargoTypeName: 'Cement', code: 'CEM' },
+        originYard: { label: 'Adama' },
+        destinationYard: { label: 'Dire Dawa' },
+        bookingContainers: [{ containerNumber: 'RIDE-001' }],
+      };
+      const done = { id: 'booking-8', reference: 'BK-2026-000008', status: 'COMPLETED' };
+      const schedule = {
+        id: 'schedule-1',
+        trainNumber: '8302',
+        direction: 'EXPORT',
+        trainSet: { wagons: [{ ...makeWagon(1, 'W-001', [allocWith({ status: 'LOADED' })]), status: 'RESERVED' }] },
+        scheduleBookings: [{ bookingId: rider.id, booking: rider }, { bookingId: done.id, booking: done }],
+      };
+
+      const { wagons, unassignedBookings } = onBoardView(schedule);
+      expect((unassignedBookings as Array<{ id: string }>).map((b) => b.id)).toEqual(['booking-9']);
+
+      const html = buildWithOpts(schedule, {
+        title: 'Intercity Marshalling Document / Load List (Marshalling 2)',
+        positionLabel: 'After Dire Dawa',
+        wagons,
+        unassignedBookings,
+      });
+      expect(html).toContain('ON BOARD — WAGON NOT RECORDED');
+      expect(html).toContain('BK-2026-000009');
+      expect(html).toContain('RIDE-001');
+      expect(html).not.toContain('BK-2026-000008');
+      expect(html).toContain('Intercity Marshalling Document / Load List (Marshalling 2)');
+      expect(html).toContain('After Dire Dawa');
+    });
+
+    it('rejects the intercity marshalling document for a train that has not been dispatched', async () => {
+      trainSchedulesRepository.findByIdWithFullGraph.mockResolvedValue({
+        id: 'schedule-1',
+        status: 'SCHEDULED',
+      });
+      await expect(
+        service.intercityMarshallingDocument('schedule-1'),
+      ).rejects.toBeInstanceOf(BadRequestException);
+    });
   });
 
   describe('moveWagonLoad — staff rearrange', () => {

apps/edr-freight-api/src/modules/train-scheduling/train-scheduling.service.ts

@@ -2928,6 +2928,78 @@ export class TrainSchedulingService {
     };
   }
 
+  /**
+   * The train's composition as it stands right now — the source for the
+   * intercity marshalling ("Marshalling 2") document printed after mid-corridor
+   * station work. A wagon slot is on the train iff it has not DEPARTED and
+   * either rides the whole corridor (no boardYardId) or has confirmed LOADED
+   * cargo. Kept wagons carry only their LOADED allocations (DEPARTED =
+   * unloaded, PLANNED/RESERVED = not on board yet).
+   * ponytail: boardYardId presence is the "boarded yet?" heuristic; upgrade
+   * path is comparing the board yard against the latest checkpoint sequence.
+   */
+  private intercityOnBoardView(schedule: TrainSchedule): {
+    wagons: TrainSetWagon[];
+    unassignedBookings: Booking[];
+  } {
+    const wagons = (schedule.trainSet?.wagons ?? [])
+      .filter((wagon) => {
+        if (wagon.status === 'DEPARTED') return false;
+        const hasLoaded = (wagon.allocations ?? []).some((a) => a.status === 'LOADED');
+        return wagon.boardYardId == null || hasLoaded;
+      })
+      .map((wagon) => ({
+        ...wagon,
+        allocations: (wagon.allocations ?? []).filter((a) => a.status === 'LOADED'),
+      })) as TrainSetWagon[];
+
+    const onBoardBookingIds = new Set(
+      wagons.flatMap((wagon) => (wagon.allocations ?? []).map((a) => a.bookingId)),
+    );
+    // IN_TRANSIT bookings with no kept allocation: intercity riders accepted
+    // after dispatch (never wagon-pinned) and loads whose allocation was never
+    // confirmed LOADED. They are physically on the train, so they get a row.
+    const unassignedBookings = (schedule.scheduleBookings ?? [])
+      .map((link) => link.booking)
+      .filter((booking): booking is Booking => Boolean(booking))
+      .filter((booking) => booking.status === 'IN_TRANSIT' && !onBoardBookingIds.has(booking.id));
+
+    return { wagons, unassignedBookings };
+  }
+
+  async intercityMarshallingDocument(scheduleId: string): Promise<{ filename: string; buffer: Buffer }> {
+    const schedule = await this.trainSchedulesRepository.findByIdWithFullGraph(scheduleId);
+    if (!schedule) {
+      throw new NotFoundException(`Train schedule ${scheduleId} not found`);
+    }
+    if (schedule.status !== 'DISPATCHED' && schedule.status !== 'ARRIVED') {
+      throw new BadRequestException(
+        'Intercity marshalling document applies only to dispatched or arrived trains',
+      );
+    }
+
+    const checkpoints = await this.trainCheckpointEventsRepository.findBySchedule(scheduleId);
+    const last = checkpoints[checkpoints.length - 1];
+    const positionLabel = last
+      ? `After ${last.yard?.label ?? last.yard?.code ?? 'checkpoint'}`
+      : `At ${schedule.originStation?.label ?? schedule.originStation?.code ?? 'origin'} — no checkpoint recorded`;
+
+    const { wagons, unassignedBookings } = this.intercityOnBoardView(schedule);
+    const html = this.buildExportLoadListHtml(schedule, {
+      title: 'Intercity Marshalling Document / Load List (Marshalling 2)',
+      positionLabel,
+      wagons,
+      unassignedBookings,
+    });
+    // Styled table-aware fallback (marshalling grid) — see importLoadListDocument.
+    const buffer = await this.pdfDocuments.renderTabularDocument(html, 'Intercity marshalling / load list');
+    const reference = schedule.trainNumber ?? schedule.id;
+    return {
+      filename: `intercity-marshalling-${this.safeDocumentName(reference)}.pdf`,
+      buffer,
+    };
+  }
+
   /**
    * A container item's size in feet, for the marshalling document's 40ft/20ft
    * tally. Two independent sources, since only one is populated depending on
@@ -2954,7 +3026,15 @@ export class TrainSchedulingService {
     return null;
   }
 
-  private buildExportLoadListHtml(schedule: TrainSchedule): string {
+  private buildExportLoadListHtml(
+    schedule: TrainSchedule,
+    opts?: {
+      title?: string;
+      positionLabel?: string;
+      wagons?: TrainSetWagon[];
+      unassignedBookings?: Booking[];
+    },
+  ): string {
     const esc = (value: unknown) =>
       String(value ?? '-')
         .replace(/&/g, '&amp;')
@@ -2967,7 +3047,7 @@ export class TrainSchedulingService {
     const bookingById = new Map((schedule.scheduleBookings ?? []).map((link) => [link.bookingId, link.booking]));
     // The document is checked against the physical train, so it has to run in
     // consist order — the relation comes back unordered.
-    const wagons = [...(schedule.trainSet?.wagons ?? [])].sort(
+    const wagons = [...(opts?.wagons ?? schedule.trainSet?.wagons ?? [])].sort(
       (a, b) => Number(a.sequenceNo ?? 0) - Number(b.sequenceNo ?? 0),
     );
     const rows = wagons
@@ -3011,6 +3091,29 @@ export class TrainSchedulingService {
         });
       })
       .join('');
+    // Intercity riders accepted after dispatch have no wagon slot recorded —
+    // they are still physically on the train, so they get rows of their own.
+    const unassigned = opts?.unassignedBookings ?? [];
+    const unassignedRows = unassigned.length
+      ? `<tr class="empty"><td colspan="11">ON BOARD — WAGON NOT RECORDED</td></tr>` +
+        unassigned
+          .map((booking) => {
+            const containerNumbers = (booking.bookingContainers ?? [])
+              .map((container) => container.containerNumber)
+              .filter(Boolean)
+              .join(', ');
+            const leg = `${booking.originYard?.label ?? booking.originYard?.code ?? '-'} → ${booking.destinationYard?.label ?? booking.destinationYard?.code ?? '-'}`;
+            return `<tr>
+            <td colspan="6">${esc(booking.reference)} — ${esc(leg)}</td>
+            <td>${esc(booking.cargoType?.cargoTypeName ?? booking.cargoType?.code)}</td>
+            <td>${esc(booking.company?.name)}</td>
+            <td>${esc(containerNumbers)}</td>
+            <td>-</td>
+            <td>-</td>
+          </tr>`;
+          })
+          .join('')
+      : '';
     const emptyWagons = wagons.filter((wagon) => (wagon.allocations ?? []).length === 0).length;
     const totalWeight = wagons.reduce(
       (sum, wagon) =>
@@ -3034,7 +3137,7 @@ export class TrainSchedulingService {
 <html>
 <head>
   <meta charset="utf-8" />
-  <title>Export Marshalling Document</title>
+  <title>${esc(opts?.title ?? 'Export Marshalling Document')}</title>
   <style>
     @page { size: A4 landscape; margin: 10mm; }
     * { box-sizing: border-box; }
@@ -3063,7 +3166,7 @@ export class TrainSchedulingService {
   <div class="top">
     <div>
       <div class="brand">Ethio-Djibouti Railway S.C.</div>
-      <h1>Export Marshalling Document / Load List</h1>
+      <h1>${esc(opts?.title ?? 'Export Marshalling Document / Load List')}</h1>
     </div>
     <div class="meta">
       Train / Schedule
@@ -3088,6 +3191,7 @@ export class TrainSchedulingService {
     <div class="tile"><span>Bookings</span><strong>${esc(schedule.scheduleBookings?.length ?? 0)}</strong></div>
     <div class="tile"><span>Status</span><strong>${esc(schedule.status)}</strong></div>
     <div class="tile"><span>Direction</span><strong>${esc(schedule.direction)}</strong></div>
+    ${opts?.positionLabel ? `<div class="tile"><span>Current position</span><strong>${esc(opts.positionLabel)}</strong></div>` : ''}
   </div>
 
   <table>
@@ -3108,6 +3212,7 @@ export class TrainSchedulingService {
     </thead>
     <tbody>
       ${rows || '<tr><td colspan="10">No wagons on this train set.</td></tr>'}
+      ${unassignedRows}
     </tbody>
   </table>
 

apps/edr-freight-web/backoffice/src/constants/URLS.ts

@@ -416,6 +416,8 @@ export const URL_CONSTANTS = {
       `/train-scheduling/schedules/${id}/import-djibouti/load-list/document`,
     EXPORT_LOAD_LIST_DOCUMENT: (id: string) =>
       `/train-scheduling/schedules/${id}/export/load-list/document`,
+    INTERCITY_MARSHALLING_DOCUMENT: (id: string) =>
+      `/train-scheduling/schedules/${id}/intercity/marshalling/document`,
     CHECKPOINTS: (id: string) =>
       `/train-scheduling/schedules/${id}/checkpoints`,
     ARRIVE: (id: string) => `/train-scheduling/schedules/${id}/arrive`,

apps/edr-freight-web/backoffice/src/pages/trainScheduling/TrainScheduleTrackPage.tsx

@@ -5,6 +5,7 @@ import {
   ArrowLeft,
   CalendarClock,
   CheckCircle2,
+  FileText,
   Flag,
   MapPin,
   Navigation,
@@ -40,6 +41,8 @@ import { freightBrand } from "@/theme/freight-brand";
 import { useMutation, useQuery } from "@tanstack/react-query";
 import { api } from "@/services/api";
 import { useToast } from "@/hooks/use-toast";
+import { openPdfBlob } from "@/components/warehouses/pdf";
+import { trainSchedulingService } from "@/services/trainScheduling.service";
 
 const parseError = (error: unknown, fallback: string) => {
   if (isAxiosError(error)) {
@@ -160,6 +163,31 @@ export default function TrainScheduleTrackPage() {
       enabled: Boolean(scheduleId) && trackQuery.data?.status === "DISPATCHED",
     }),
   );
+  // Marshalling 2: the current on-board list, reprinted after station work.
+  const intercityMarshalling = useMutation({
+    mutationFn: () =>
+      trainSchedulingService.downloadIntercityMarshallingDocument(scheduleId ?? ""),
+  });
+  const openIntercityMarshalling = async () => {
+    const pdfWindow = window.open("", "_blank");
+    try {
+      const blob = await intercityMarshalling.mutateAsync();
+      const opened = openPdfBlob(blob, `intercity-marshalling-${scheduleId}.pdf`, pdfWindow);
+      toast({
+        title: "Intercity marshalling ready",
+        description: opened
+          ? "The PDF opened in a browser tab for printing or saving."
+          : "The browser blocked the preview tab, so the PDF was downloaded.",
+      });
+    } catch (error) {
+      pdfWindow?.close();
+      toast({
+        title: "Could not open intercity marshalling document",
+        description: parseError(error, "Please try again"),
+        variant: "destructive",
+      });
+    }
+  };
   const [yardModal, setYardModal] = useState<{
     station: TrackStation;
     isFinal: boolean;
@@ -249,17 +277,32 @@ export default function TrainScheduleTrackPage() {
 
   return (
     <PageContainer>
-      <Button
+      <Group justify="space-between" w="100%">
-        component={Link}
+        <Button
-        to={`/dashboard/operations/train-scheduling-v2/${scheduleId}`}
+          component={Link}
-        variant="subtle"
+          to={`/dashboard/operations/train-scheduling-v2/${scheduleId}`}
-        color="gray"
+          variant="subtle"
-        size="compact-sm"
+          color="gray"
-        leftSection={<ArrowLeft size={16} />}
+          size="compact-sm"
-        w="fit-content"
+          leftSection={<ArrowLeft size={16} />}
-      >
+          w="fit-content"
-        Back to schedule
+        >
-      </Button>
+          Back to schedule
+        </Button>
+        {inTransit || arrived ? (
+          <Button
+            variant="light"
+            color="edr-green"
+            radius="lg"
+            size="compact-sm"
+            leftSection={<FileText size={16} />}
+            loading={intercityMarshalling.isPending}
+            onClick={() => void openIntercityMarshalling()}
+          >
+            Intercity Marshalling
+          </Button>
+        ) : null}
+      </Group>
 
       {/* ── Hero: gradient wash, route + a bold progress ring woven together ── */}
       <Paper

apps/edr-freight-web/backoffice/src/pages/trainScheduling/TrainScheduleV2DetailPage.tsx

@@ -208,10 +208,12 @@ export default function TrainScheduleV2DetailPage() {
   const switchGov = useMutation(api.trainScheduling.switchGovernmentBooking.mutationOptions());
   const dispatch = useMutation(api.trainScheduling.dispatchSchedule.mutationOptions());
   const downloadMarshalling = useMutation({
-    mutationFn: ({ id, direction }: { id: string; direction?: string | null }) =>
+    mutationFn: ({ id, direction, variant }: { id: string; direction?: string | null; variant?: "INTERCITY" }) =>
-      direction === "EXPORT"
+      variant === "INTERCITY"
-        ? trainSchedulingService.downloadExportLoadListDocument(id)
+        ? trainSchedulingService.downloadIntercityMarshallingDocument(id)
-        : trainSchedulingService.downloadImportDjiboutiLoadListDocument(id),
+        : direction === "EXPORT"
+          ? trainSchedulingService.downloadExportLoadListDocument(id)
+          : trainSchedulingService.downloadImportDjiboutiLoadListDocument(id),
   });
 
   useEffect(() => {
@@ -426,14 +428,21 @@ export default function TrainScheduleV2DetailPage() {
     title?: string;
     successDescription?: string;
     errorTitle?: string;
+    variant?: "INTERCITY";
   }) => {
     const pdfWindow = window.open("", "_blank");
     try {
       const blob = await downloadMarshalling.mutateAsync({
         id: scheduleId,
         direction: schedule.direction,
+        variant: options?.variant,
       });
-      const prefix = schedule.direction === "EXPORT" ? "export-marshalling" : "import-marshalling";
+      const prefix =
+        options?.variant === "INTERCITY"
+          ? "intercity-marshalling"
+          : schedule.direction === "EXPORT"
+            ? "export-marshalling"
+            : "import-marshalling";
       const filename = `${prefix}-${schedule.trainNumber ?? scheduleId}.pdf`;
       const opened = openPdfBlob(blob, filename, pdfWindow);
       toast({
@@ -973,6 +982,24 @@ export default function TrainScheduleV2DetailPage() {
                   Marshalling PDF
                 </Button>
               ) : null}
+              {["DISPATCHED", "ARRIVED"].includes(schedule.status) ? (
+                <Button
+                  variant="light"
+                  color="edr-green"
+                  radius="lg"
+                  size="sm"
+                  leftSection={<FileText size={16} />}
+                  loading={downloadMarshalling.isPending}
+                  onClick={() =>
+                    void openMarshallingDocument({
+                      title: "Intercity marshalling ready",
+                      variant: "INTERCITY",
+                    })
+                  }
+                >
+                  Intercity Marshalling
+                </Button>
+              ) : null}
               {["DISPATCHED", "ARRIVED"].includes(schedule.status) ? (
                 <Button
                   component={Link}

apps/edr-freight-web/backoffice/src/services/trainScheduling.service.ts

@@ -624,6 +624,16 @@ export const trainSchedulingService = {
     return response.data;
   },
 
+  downloadIntercityMarshallingDocument: async (
+    scheduleId: string,
+  ): Promise<Blob> => {
+    const response = await client.get(
+      URL_CONSTANTS.TRAIN_SCHEDULING.INTERCITY_MARSHALLING_DOCUMENT(scheduleId),
+      { responseType: "blob" },
+    );
+    return response.data;
+  },
+
   getTrack: async (scheduleId: string): Promise<TrainTrackResponse> => {
     const response = await client.get<TrainTrackResponse>(
       URL_CONSTANTS.TRAIN_SCHEDULING.CHECKPOINTS(scheduleId),