edr-platform/apps/edr-freight-web/backoffice/src/components/trainScheduling/AdjustConsistModal.tsx

import {
  Alert,
  Badge,
  Button,
  Checkbox,
  Divider,
  Grid,
  Group,
  Modal,
  Progress,
  ScrollArea,
  Stack,
  Text,
} from "@mantine/core";
import { useMutation, useQuery } from "@tanstack/react-query";
import { isAxiosError } from "axios";
import { AlertTriangle, History, Minus, Plus } from "lucide-react";
import { useEffect, useMemo, useState } from "react";

import { api } from "@/services/api";
import type { ConsistWagonRef } from "@/services/trainBuilder.service";
import { useToast } from "@/hooks/use-toast";

const parseError = (error: unknown, fallback: string) => {
  if (isAxiosError(error)) {
    const message = error.response?.data?.message;
    if (Array.isArray(message)) return message.join(", ");
    if (typeof message === "string") return message;
  }
  return fallback;
};

const tareOf = (w: ConsistWagonRef) => w.wagonType?.tareWeightTons ?? 0;
const lengthOf = (w: ConsistWagonRef) => w.wagonType?.lengthMeters ?? 0;
const round2 = (v: number) => Math.round(v * 100) / 100;

/**
 * Adjust the built train's consist from a schedule: trim free wagons (their
 * tare no longer rides — the fix when gross weight beats the pull limit) or
 * couple extra yard wagons while weight/length headroom remains. Changes are
 * permanent on the train and logged on the schedule.
 */
export default function AdjustConsistModal({
  scheduleId,
  opened,
  onClose,
}: AdjustConsistModalProps) {
  const { toast } = useToast();
  const [removeIds, setRemoveIds] = useState<string[]>([]);
  const [addIds, setAddIds] = useState<string[]>([]);

  const consistQuery = useQuery(
    api.trainScheduling.scheduleConsist.queryOptions({
      input: { scheduleId },
      enabled: opened && Boolean(scheduleId),
    }),
  );
  const adjust = useMutation(api.trainScheduling.adjustConsist.mutationOptions());
  const data = consistQuery.data;

  useEffect(() => {
    if (opened) {
      setRemoveIds([]);
      setAddIds([]);
    }
  }, [opened]);

  // Live projection: gross = cargo + tare of (consist − trims + adds).
  const projection = useMemo(() => {
    if (!data) return null;
    const removed = new Set(removeIds);
    const keptTare = data.wagons
      .filter((w) => !removed.has(w.id))
      .reduce((s, w) => s + tareOf(w), 0);
    const keptLength = data.wagons
      .filter((w) => !removed.has(w.id))
      .reduce((s, w) => s + lengthOf(w), 0);
    const addedWagons = data.addableWagons.filter((w) => addIds.includes(w.id));
    const tare = keptTare + addedWagons.reduce((s, w) => s + tareOf(w), 0);
    const length = keptLength + addedWagons.reduce((s, w) => s + lengthOf(w), 0);
    const gross = round2(data.totals.cargoTons + tare);
    return {
      wagonCount: data.totals.wagonCount - removeIds.length + addIds.length,
      tare: round2(tare),
      gross,
      length: round2(length),
      grossPct: data.limits.pullCapTons
        ? Math.round((gross / data.limits.pullCapTons) * 100)
        : null,
      lengthPct: data.limits.lengthCapMeters
        ? Math.round((length / data.limits.lengthCapMeters) * 100)
        : null,
      overWeight: data.limits.pullCapTons > 0 && gross > data.limits.pullCapTons,
      overLength:
        data.limits.lengthCapMeters > 0 && length > data.limits.lengthCapMeters,
    };
  }, [data, removeIds, addIds]);

  const toggle = (setter: typeof setRemoveIds) => (id: string, checked: boolean) =>
    setter((prev) => (checked ? [...prev, id] : prev.filter((x) => x !== id)));

  const handleSubmit = async () => {
    if (!removeIds.length && !addIds.length) return;
    try {
      await adjust.mutateAsync({
        scheduleId,
        payload: {
          ...(addIds.length ? { addWagonIds: addIds } : {}),
          ...(removeIds.length ? { removeWagonIds: removeIds } : {}),
        },
      });
      toast({
        title: `Consist updated — ${removeIds.length ? `${removeIds.length} trimmed` : ""}${
          removeIds.length && addIds.length ? ", " : ""
        }${addIds.length ? `${addIds.length} added` : ""}`,
      });
      setRemoveIds([]);
      setAddIds([]);
    } catch (err) {
      toast({
        title: "Adjustment failed",
        description: parseError(err, "Could not adjust the consist"),
        variant: "destructive",
      });
    }
  };

  return (
    <Modal
      opened={opened}
      onClose={onClose}
      title={
        <Text fw={600}>
          Adjust consist{data ? ` — train ${data.train.code}` : ""}
        </Text>
      }
      radius="lg"
      size={860}
      centered
    >
      {consistQuery.isLoading || !data ? (
        <Text py="lg" ta="center" c="dimmed" size="sm">
          {consistQuery.isError
            ? "This schedule has no built train to adjust."
            : "Loading consist…"}
        </Text>
      ) : (
        <Stack gap="md">
          {!data.editable ? (
            <Alert color="yellow" icon={<AlertTriangle size={16} />}>
              The consist is frozen once the train is dispatched.
            </Alert>
          ) : null}

          <Grid gap="md">
            <Grid.Col span={{ base: 12, sm: 6 }}>
              <LimitGauge
                label="Gross weight"
                detail={`${data.totals.cargoTons}T cargo + ${projection?.tare}T tare = ${projection?.gross}T of ${data.limits.pullCapTons}T (limit ${data.limits.maxPullWeightTons}T + ${data.limits.overageToleranceTons}T tolerance)`}
                pct={projection?.grossPct ?? null}
                over={projection?.overWeight ?? false}
              />
            </Grid.Col>
            <Grid.Col span={{ base: 12, sm: 6 }}>
              <LimitGauge
                label="Consist length"
                detail={`${projection?.length}m of ${data.limits.lengthCapMeters}m (limit ${data.limits.maxTrainLengthMeters}m + ${data.limits.overageToleranceMeters}m tolerance)`}
                pct={projection?.lengthPct ?? null}
                over={projection?.overLength ?? false}
              />
            </Grid.Col>
          </Grid>

          <Grid gap="md">
            <Grid.Col span={{ base: 12, md: 6 }}>
              <Stack gap="xs">
                <Group gap={6}>
                  <Minus size={14} />
                  <Text size="sm" fw={600}>
                    Trim coupled wagons ({data.totals.wagonCount})
                  </Text>
                </Group>
                <Text size="xs" c="dimmed">
                  Only free (unloaded, unpinned) wagons can be detached. Detaching is
                  permanent — the wagon returns to the yard as available.
                </Text>
                <ScrollArea.Autosize mah={260} type="auto">
                  <Stack gap={4}>
                    {data.wagons.map((wagon) => (
                      <WagonRow
                        key={wagon.id}
                        wagon={wagon}
                        checked={removeIds.includes(wagon.id)}
                        disabled={!data.editable || !wagon.removable}
                        badge={
                          wagon.loaded ? "Loaded" : !wagon.removable ? "Pinned" : null
                        }
                        onToggle={toggle(setRemoveIds)}
                      />
                    ))}
                  </Stack>
                </ScrollArea.Autosize>
              </Stack>
            </Grid.Col>
            <Grid.Col span={{ base: 12, md: 6 }}>
              <Stack gap="xs">
                <Group gap={6}>
                  <Plus size={14} />
                  <Text size="sm" fw={600}>
                    Couple yard wagons ({data.addableWagons.length} available)
                  </Text>
                </Group>
                <Text size="xs" c="dimmed">
                  AVAILABLE wagons standing in the train's yard. Blocked when they push
                  gross weight or length past the locomotive limits incl. tolerance.
                </Text>
                <ScrollArea.Autosize mah={260} type="auto">
                  <Stack gap={4}>
                    {data.addableWagons.length ? (
                      data.addableWagons.map((wagon) => (
                        <WagonRow
                          key={wagon.id}
                          wagon={wagon}
                          checked={addIds.includes(wagon.id)}
                          disabled={!data.editable}
                          badge={null}
                          onToggle={toggle(setAddIds)}
                        />
                      ))
                    ) : (
                      <Text size="sm" c="dimmed" py="sm" ta="center">
                        No available wagons in this yard
                      </Text>
                    )}
                  </Stack>
                </ScrollArea.Autosize>
              </Stack>
            </Grid.Col>
          </Grid>

          {data.adjustments.length ? (
            <>
              <Divider />
              <Stack gap={4}>
                <Group gap={6}>
                  <History size={14} />
                  <Text size="sm" fw={600}>
                    Adjustment history
                  </Text>
                </Group>
                <ScrollArea.Autosize mah={120} type="auto">
                  <Stack gap={2}>
                    {data.adjustments.map((log) => (
                      <Group key={log.id} gap="xs">
                        <Badge
                          size="xs"
                          variant="light"
                          color={log.action === "ADD" ? "edr-green" : "red"}
                        >
                          {log.action === "ADD" ? "Added" : "Trimmed"}
                        </Badge>
                        <Text size="xs" ff="monospace">
                          {log.wagonNumber}
                        </Text>
                        <Text size="xs" c="dimmed">
                          {new Date(log.occurredAt).toLocaleString()}
                        </Text>
                      </Group>
                    ))}
                  </Stack>
                </ScrollArea.Autosize>
              </Stack>
            </>
          ) : null}

          <Group justify="space-between">
            <Text size="xs" c="dimmed">
              Projected consist: {projection?.wagonCount} wagons
            </Text>
            <Group>
              <Button variant="default" onClick={onClose}>
                Close
              </Button>
              <Button
                loading={adjust.isPending}
                disabled={
                  !data.editable ||
                  (!removeIds.length && !addIds.length) ||
                  (addIds.length > 0 && (projection?.overWeight || projection?.overLength))
                }
                onClick={handleSubmit}
              >
                Apply{" "}
                {removeIds.length ? `−${removeIds.length}` : ""}
                {removeIds.length && addIds.length ? " / " : ""}
                {addIds.length ? `+${addIds.length}` : ""}
              </Button>
            </Group>
          </Group>
        </Stack>
      )}
    </Modal>
  );
}

export interface AdjustConsistModalProps {
  scheduleId: string;
  opened: boolean;
  onClose: () => void;
}

function LimitGauge({
  label,
  detail,
  pct,
  over,
}: {
  label: string;
  detail: string;
  pct: number | null;
  over: boolean;
}) {
  return (
    <Stack gap={4}>
      <Group justify="space-between">
        <Text size="xs" fw={600}>
          {label}
        </Text>
        <Text size="xs" fw={700} c={over ? "red.7" : "edr-green.7"}>
          {pct != null ? `${pct}%` : "—"}
        </Text>
      </Group>
      <Progress
        value={Math.min(pct ?? 0, 100)}
        size="md"
        radius="xl"
        color={over ? "red" : (pct ?? 0) > 85 ? "yellow" : "edr-green"}
        striped={over}
        animated={over}
      />
      <Text size="xs" c="dimmed">
        {detail}
      </Text>
    </Stack>
  );
}

function WagonRow({
  wagon,
  checked,
  disabled,
  badge,
  onToggle,
}: {
  wagon: ConsistWagonRef;
  checked: boolean;
  disabled: boolean;
  badge: string | null;
  onToggle: (id: string, checked: boolean) => void;
}) {
  return (
    <Group
      gap="sm"
      wrap="nowrap"
      p={6}
      style={{
        border: "1px solid var(--mantine-color-gray-2)",
        borderRadius: "var(--mantine-radius-md)",
        opacity: disabled && !badge ? 0.7 : 1,
      }}
    >
      <Checkbox
        size="sm"
        checked={checked}
        disabled={disabled}
        onChange={(e) => onToggle(wagon.id, e.currentTarget.checked)}
        aria-label={`Select wagon ${wagon.wagonNumber}`}
      />
      <Stack gap={0} style={{ flex: 1, minWidth: 0 }}>
        <Text size="sm" fw={600} ff="monospace" truncate>
          {wagon.wagonNumber}
        </Text>
        <Text size="xs" c="dimmed" truncate>
          {wagon.wagonType
            ? `${wagon.wagonType.code} · ${wagon.wagonType.tareWeightTons}T tare · ${wagon.wagonType.lengthMeters}m`
            : "Unknown type"}
        </Text>
      </Stack>
      {badge ? (
        <Badge size="xs" variant="light" color={badge === "Loaded" ? "orange" : "gray"}>
          {badge}
        </Badge>
      ) : null}
    </Group>
  );
}