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edr-platform/apps/edr-freight-api/src/modules/train-scheduling/wagon-plan-flex.util.ts
Marshal 3a1a08b1e1 add lashing surcharge for cargo types with hasLashing flag
add lashing surcharge for cargo types with hasLashing flag
2026-07-17 23:25:53 +00:00

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import { AllocationLoadType } from '@edr/types';
import { Booking } from '../bookings/entities/booking.entity';
import { WagonType } from '../wagon-types/entities/wagon-type.entity';
import {
sortBookingsForScheduling,
type BookingWagonShortage,
type DeferredBookingRow,
} from './fleet-plan.util';
import {
MAX_TEU_SLOTS_PER_WAGON,
containerWagonsForLines,
expandBookingContainerUnits,
roundTons,
tareTonsOf,
teuSlotsForSizeFt,
type SlotLoadType,
type WagonPlanSlot,
} from './wagon-plan.util';
/**
* Wagon types allowed to carry each container type / bulk cargo type — the
* many-to-many configuration lists, resolved once per validation run.
*/
export type AllowedWagonTypeMap = {
byContainerTypeId: Map<string, WagonType[]>;
byCargoTypeId: Map<string, WagonType[]>;
};
/**
* Plannable wagon inventory. TRAIN mode is the built train's own consist —
* a hard cap, the plan never reaches for loose yard wagons. YARD mode is the
* AVAILABLE pool at the boarding yards (legacy schedules).
*/
export type WagonStock = {
mode: 'TRAIN' | 'YARD';
/** Remaining plannable wagons per wagon type id. Missing type = 0. */
remainingByTypeId: Map<string, number>;
/** Wagon-type code per id, for human-readable shortfall messages. */
codesByTypeId: Map<string, string>;
};
export type FlexPlanResult = {
plan: WagonPlanSlot[];
fitting: Booking[];
deferred: DeferredBookingRow[];
/**
* Misconfiguration (a scheduled type with no wagon types configured) —
* a hard violation, unlike stock shortfalls which merely defer bookings.
*/
configIssues: string[];
};
type OpenSlot = {
slot: WagonPlanSlot;
teuUsed: number;
kind: SlotLoadType;
/** Kind purity: a bulk wagon carries ONE cargo type at a time. */
cargoTypeId: string | null;
freeCapacityTons: number;
};
type PlacementProblem = {
kind: 'config' | 'stock';
message: string;
/** Wagon types the failing placement could have used (stock problems only). */
candidates?: WagonType[];
};
const slotFromWagonType = (wagonType: WagonType, kind: SlotLoadType): WagonPlanSlot => ({
sequenceNo: 0, // stamped at the end
wagonTypeId: wagonType.id,
wagonTypeCode: wagonType.code,
capacityTons: Number(wagonType.capacityTons),
lengthMeters: Number(wagonType.lengthMeters),
tareWeightTons: tareTonsOf(wagonType),
assignedWeightTons: 0,
allocations: [],
slotLoadType: kind,
});
/**
* Booking-level shortage against the wagon types the failing placement could
* use: wagons the whole booking needs vs stock left for those types. Container
* counts are TEU-packed per booking; bulk divides by the largest candidate.
*/
const shortageFor = (
booking: Booking,
candidates: WagonType[],
remaining: Map<string, number>,
): BookingWagonShortage => {
const wagonsNeeded =
booking.freightType === 'BULK'
? Math.max(
1,
Math.ceil(
Number(booking.cargoTotalWeightVgm ?? 0) /
Math.max(1, ...candidates.map((wt) => Number(wt.capacityTons))),
),
)
: Math.max(1, containerWagonsForLines(booking.bookingContainers ?? []));
const wagonsAvailable = candidates.reduce(
(sum, wt) => sum + (remaining.get(wt.id) ?? 0),
0,
);
return {
wagonTypeCodes: [...new Set(candidates.map((wt) => wt.code))].join('/'),
wagonsNeeded,
wagonsAvailable,
wagonsShort: Math.max(1, wagonsNeeded - wagonsAvailable),
};
};
const addAllocation = (
slot: WagonPlanSlot,
bookingId: string,
bookingReference: string,
weightTons: number,
loadType: AllocationLoadType,
) => {
let allocation = slot.allocations.find((a) => a.bookingId === bookingId);
if (!allocation) {
allocation = { bookingId, bookingReference, allocatedWeightTons: 0, loadType };
slot.allocations.push(allocation);
}
allocation.allocatedWeightTons = roundTons(allocation.allocatedWeightTons + weightTons);
slot.assignedWeightTons = roundTons(slot.assignedWeightTons + weightTons);
};
/**
* Build the wagon plan against a wagon-type inventory, mixing wagon types
* within one consist. Each booking is atomic: it either fits entirely (its
* containers/tonnage placed on wagons whose type is allowed for its container
* or cargo type) or is deferred with the shortfall reason. Wagon purity rules:
* a wagon carries one kind at a time — containers pack by TEU (one 40ft, or
* two 20ft, never mixed sizes), bulk fills by weight and never shares a wagon
* with a different cargo type.
*/
export function planWagonsWithStock(params: {
bookings: Booking[];
allowed: AllowedWagonTypeMap;
stock: WagonStock;
}): FlexPlanResult {
const { bookings, allowed, stock } = params;
const remaining = new Map(stock.remainingByTypeId);
const openSlots: OpenSlot[] = [];
const fitting: Booking[] = [];
const deferred: DeferredBookingRow[] = [];
const configIssues = new Set<string>();
const noStockMessage = (candidates: WagonType[]): string => {
const codes = candidates.map((wt) => wt.code).join('/');
return stock.mode === 'TRAIN'
? `Train has no free ${codes} wagon left`
: `No available ${codes} wagon at the yard`;
};
/** Open a new wagon of one of the candidate types, consuming stock. */
const openSlot = (
candidates: WagonType[],
kind: SlotLoadType,
cargoTypeId: string | null,
): OpenSlot | PlacementProblem => {
const inStock = candidates.filter((wt) => (remaining.get(wt.id) ?? 0) > 0);
if (!inStock.length) {
return { kind: 'stock', message: noStockMessage(candidates), candidates };
}
// Bulk favors the largest wagon (fewest wagons for the tonnage); containers
// favor the deepest stock so the consist drains evenly. Ties keep config order.
const chosen = [...inStock].sort((a, b) =>
kind === 'BULK'
? Number(b.capacityTons) - Number(a.capacityTons) ||
(remaining.get(b.id) ?? 0) - (remaining.get(a.id) ?? 0)
: (remaining.get(b.id) ?? 0) - (remaining.get(a.id) ?? 0),
)[0];
remaining.set(chosen.id, (remaining.get(chosen.id) ?? 0) - 1);
const open: OpenSlot = {
slot: slotFromWagonType(chosen, kind),
teuUsed: 0,
kind,
cargoTypeId,
freeCapacityTons: Number(chosen.capacityTons),
};
openSlots.push(open);
return open;
};
const tryPlaceBooking = (booking: Booking): PlacementProblem | null => {
if (booking.freightType === 'CONTAINER') {
const units = expandBookingContainerUnits([booking]);
if (!units.length) {
// Degenerate container booking with no lines still reserves one wagon
// (legacy behavior) — but there is no container type to resolve against.
return {
kind: 'config',
message: `Booking ${booking.reference} has no container lines to plan`,
};
}
for (const unit of units) {
const candidates = allowed.byContainerTypeId.get(unit.containerTypeId) ?? [];
if (!candidates.length) {
return {
kind: 'config',
message: `Container type "${unit.containerTypeCode}" has no wagon types configured — set them in its configuration before scheduling.`,
};
}
const allowedIds = new Set(candidates.map((wt) => wt.id));
const teu = unit.teuSlots ?? teuSlotsForSizeFt(unit.sizeFt ?? 20);
let target = openSlots.find(
(open) =>
open.kind === 'CONTAINER' &&
allowedIds.has(open.slot.wagonTypeId) &&
open.teuUsed + teu <= MAX_TEU_SLOTS_PER_WAGON,
);
if (!target) {
const openedSlot = openSlot(candidates, 'CONTAINER', null);
if ('message' in openedSlot) return openedSlot;
target = openedSlot;
}
addAllocation(
target.slot,
unit.bookingId,
unit.bookingReference,
unit.grossWeightTons,
AllocationLoadType.Container,
);
target.teuUsed += teu;
}
return null;
}
// BULK — weight-based, one cargo type per wagon.
const cargoTypeId = booking.cargoTypeId ?? booking.cargoType?.id ?? null;
const candidates = cargoTypeId ? (allowed.byCargoTypeId.get(cargoTypeId) ?? []) : [];
if (!candidates.length) {
return {
kind: 'config',
message: `Cargo type "${booking.cargoType?.cargoTypeName ?? booking.cargoType?.code ?? 'unknown'}" has no wagon types configured — set them in its configuration before scheduling.`,
};
}
const allowedIds = new Set(candidates.map((wt) => wt.id));
let remainingWeight = roundTons(Number(booking.cargoTotalWeightVgm ?? 0));
let placedAnywhere = false;
// Top off wagons already carrying THIS cargo type before opening new ones.
for (const open of openSlots) {
if (remainingWeight <= 0) break;
if (open.kind !== 'BULK') continue;
if (open.cargoTypeId !== cargoTypeId) continue;
if (!allowedIds.has(open.slot.wagonTypeId)) continue;
if (open.freeCapacityTons <= 0) continue;
const take = roundTons(Math.min(open.freeCapacityTons, remainingWeight));
addAllocation(
open.slot,
booking.id,
booking.reference,
take,
AllocationLoadType.Bulk,
);
open.freeCapacityTons = roundTons(open.freeCapacityTons - take);
remainingWeight = roundTons(remainingWeight - take);
placedAnywhere = true;
}
while (remainingWeight > 0 || !placedAnywhere) {
const openedSlot = openSlot(candidates, 'BULK', cargoTypeId);
if ('message' in openedSlot) return openedSlot;
const take = roundTons(Math.min(openedSlot.freeCapacityTons, remainingWeight));
addAllocation(
openedSlot.slot,
booking.id,
booking.reference,
take,
AllocationLoadType.Bulk,
);
openedSlot.freeCapacityTons = roundTons(openedSlot.freeCapacityTons - take);
remainingWeight = roundTons(remainingWeight - take);
placedAnywhere = true;
}
return null;
};
for (const booking of sortBookingsForScheduling(bookings)) {
// Snapshot so a booking that doesn't fully fit leaves no half-placed wagons.
const remainingSnapshot = new Map(remaining);
const slotCountSnapshot = openSlots.length;
const slotStateSnapshot = openSlots.map((open) => ({
teuUsed: open.teuUsed,
freeCapacityTons: open.freeCapacityTons,
assignedWeightTons: open.slot.assignedWeightTons,
allocationCount: open.slot.allocations.length,
allocationWeights: open.slot.allocations.map((a) => a.allocatedWeightTons),
}));
const problem = tryPlaceBooking(booking);
if (!problem) {
fitting.push(booking);
continue;
}
// Roll back this booking's partial placements.
remaining.clear();
for (const [key, value] of remainingSnapshot) remaining.set(key, value);
openSlots.length = slotCountSnapshot;
openSlots.forEach((open, index) => {
const snap = slotStateSnapshot[index];
if (!snap) return;
open.teuUsed = snap.teuUsed;
open.freeCapacityTons = snap.freeCapacityTons;
open.slot.assignedWeightTons = snap.assignedWeightTons;
open.slot.allocations.length = snap.allocationCount;
snap.allocationWeights.forEach((weight, allocationIndex) => {
open.slot.allocations[allocationIndex].allocatedWeightTons = weight;
});
});
if (problem.kind === 'config') configIssues.add(problem.message);
// remaining is rolled back here, so the shortage counts the stock this
// booking actually saw — not what its own partial placement consumed.
const shortage =
problem.kind === 'stock' && problem.candidates?.length
? shortageFor(booking, problem.candidates, remaining)
: null;
deferred.push({
id: booking.id,
reference: booking.reference,
reason: shortage
? `${problem.message} — needs ${shortage.wagonsNeeded} × ${shortage.wagonTypeCodes}, ` +
`${shortage.wagonsAvailable} available (short ${shortage.wagonsShort})`
: problem.message,
shortage,
});
}
return {
plan: openSlots.map((open, index) => ({ ...open.slot, sequenceNo: index + 1 })),
fitting,
deferred,
configIssues: [...configIssues],
};
}
/**
* Reverse the wagon ORDER of a built plan when a schedule opts in.
*
* The plan comes out of planWagonsWithStock ordered by booking scheduling order
* (first slot opened = sequenceNo 1). When `reverse` is set, the physically-last
* wagon becomes wagon #1: the slot objects — and the bookings already allocated
* into each — travel WITH their slot, so only the position numbers flip. The
* physical composition, which booking is in which wagon, and every per-slot
* field are untouched; sequenceNo is renumbered 1..N over the reversed array.
*
* This single flip is the whole feature: persistTrainSetWagons writes these
* sequenceNos, the snapshot re-sorts by them, and the board/allocation views all
* read them — so the stored train order and the schedule order stay identical,
* just reversed. A false/absent flag returns the plan unchanged.
*/
export function applyWagonOrderReversal(
plan: WagonPlanSlot[],
reverse: boolean | null | undefined,
): WagonPlanSlot[] {
if (!reverse) return plan;
return [...plan]
.reverse()
.map((slot, index) => ({ ...slot, sequenceNo: index + 1 }));
}
/** Unbounded stock — used to compute pure demand for availability reporting. */
export function unboundedStock(allowed: AllowedWagonTypeMap): WagonStock {
const remainingByTypeId = new Map<string, number>();
const codesByTypeId = new Map<string, string>();
for (const list of [
...allowed.byContainerTypeId.values(),
...allowed.byCargoTypeId.values(),
]) {
for (const wagonType of list) {
remainingByTypeId.set(wagonType.id, Number.MAX_SAFE_INTEGER);
codesByTypeId.set(wagonType.id, wagonType.code);
}
}
return { mode: 'YARD', remainingByTypeId, codesByTypeId };
}