fix: session expiry during usage and also login error message

apps/edr-freight-web/backoffice/.env.example

@@ -1,2 +1,6 @@
 VITE_API_URL=http://localhost:3001
 VITE_BASE_API_URL=http://localhost:3001
+
+# Proactive token refresh cadence (minutes). Must stay well under the 60-min
+# server session window. Default: 10.
+VITE_TOKEN_REFRESH_INTERVAL_MINUTES=10

apps/edr-freight-web/backoffice/src/auth/AuthProvider.tsx

@@ -16,6 +16,10 @@ import {
   setCookie,
 } from "./cookies";
 import { applyTokens } from "./http";
+import {
+  startTokenRefreshScheduler,
+  stopTokenRefreshScheduler,
+} from "./refreshScheduler";
 import type { AuthTokens, AuthUser } from "./types";
 
 interface LoginPayload {
@@ -99,6 +103,18 @@ export const AuthProvider = ({ children }: { children: ReactNode }) => {
     void bootstrap();
   }, []);
 
+  // Keep the server session alive while a user is logged in. Runs after
+  // login, MFA verification, and page-reload bootstrap alike.
+  useEffect(() => {
+    if (!user) {
+      stopTokenRefreshScheduler();
+      return;
+    }
+
+    startTokenRefreshScheduler();
+    return stopTokenRefreshScheduler;
+  }, [user]);
+
   const value = useMemo<AuthContextValue>(
     () => ({
       user,

apps/edr-freight-web/backoffice/src/auth/http.ts

@@ -28,6 +28,30 @@ const applyTokens = ({ token, refreshToken }: AuthTokens) => {
   setCookie(REFRESH_TOKEN_COOKIE, refreshToken);
 };
 
+/**
+ * Single-flight token refresh: concurrent callers (the 401 interceptor and
+ * the proactive scheduler) share one in-flight request so the refresh token
+ * is only rotated once. Throws if no refresh token is stored or the server
+ * rejects it — callers decide how to end the session.
+ */
+const refreshSessionTokens = async (): Promise<AuthTokens> => {
+  const refreshToken = getCookie(REFRESH_TOKEN_COOKIE);
+  if (!refreshToken) {
+    throw new Error("missing refresh token");
+  }
+
+  refreshPromise ??= api
+    .post<AuthTokens>("/auth/refresh-token", { refreshToken })
+    .then((response) => response.data)
+    .finally(() => {
+      refreshPromise = null;
+    });
+
+  const tokens = await refreshPromise;
+  applyTokens(tokens);
+  return tokens;
+};
+
 api.interceptors.request.use((config) => {
   const token = getCookie(AUTH_TOKEN_COOKIE);
 
@@ -65,8 +89,7 @@ api.interceptors.response.use(
       return Promise.reject(error);
     }
 
-    const refreshToken = getCookie(REFRESH_TOKEN_COOKIE);
-    if (!refreshToken) {
+    if (!getCookie(REFRESH_TOKEN_COOKIE)) {
       clearSessionCookies();
       return Promise.reject(error);
     }
@@ -74,15 +97,7 @@ api.interceptors.response.use(
     originalRequest._retry = true;
 
     try {
-      refreshPromise ??= api
-        .post<AuthTokens>("/auth/refresh-token", { refreshToken })
-        .then((response) => response.data)
-        .finally(() => {
-          refreshPromise = null;
-        });
-
-      const tokens = await refreshPromise;
-      applyTokens(tokens);
+      const tokens = await refreshSessionTokens();
       originalRequest.headers = {
         ...originalRequest.headers,
         Authorization: `Bearer ${tokens.token}`,
@@ -97,4 +112,4 @@ api.interceptors.response.use(
   },
 );
 
-export { api, applyTokens };
+export { api, applyTokens, refreshSessionTokens };

apps/edr-freight-web/backoffice/src/auth/refreshScheduler.ts

@@ -0,0 +1,82 @@
+import { isAxiosError } from "axios";
+
+import {
+  REFRESH_TOKEN_COOKIE,
+  clearSessionCookies,
+  getCookie,
+} from "./cookies";
+import { refreshSessionTokens } from "./http";
+
+/**
+ * Proactively refreshes the token pair on a fixed cadence so the server-side
+ * session (a sliding 1-hour window, extended only by /auth/refresh-token) is
+ * kept alive while the app is open. The 401 interceptor in http.ts remains
+ * the reactive fallback; both share the same single-flight refresh call.
+ *
+ * The interval MUST stay well under the server session window (60 min).
+ */
+const DEFAULT_INTERVAL_MINUTES = 10;
+
+const getIntervalMs = () => {
+  const minutes = Number(import.meta.env.VITE_TOKEN_REFRESH_INTERVAL_MINUTES);
+  return (
+    (Number.isFinite(minutes) && minutes > 0
+      ? minutes
+      : DEFAULT_INTERVAL_MINUTES) * 60_000
+  );
+};
+
+let timerId: number | null = null;
+let lastRefreshAt = 0;
+
+const refreshNow = async () => {
+  if (!getCookie(REFRESH_TOKEN_COOKIE)) {
+    // Logged out elsewhere; nothing to keep alive.
+    stopTokenRefreshScheduler();
+    return;
+  }
+
+  try {
+    await refreshSessionTokens();
+    lastRefreshAt = Date.now();
+  } catch (error) {
+    // Network hiccups are retried on the next tick; only an explicit server
+    // rejection means the session is dead.
+    if (isAxiosError(error) && error.response) {
+      stopTokenRefreshScheduler();
+      clearSessionCookies();
+      window.location.replace("/auth");
+    }
+  }
+};
+
+/**
+ * Browsers freeze timers in background tabs — a tab waking up past its
+ * refresh deadline refreshes immediately instead of waiting a full interval.
+ */
+const onVisibilityChange = () => {
+  if (document.visibilityState !== "visible") return;
+  if (Date.now() - lastRefreshAt >= getIntervalMs()) {
+    void refreshNow();
+  }
+};
+
+export const startTokenRefreshScheduler = () => {
+  stopTokenRefreshScheduler();
+
+  // Token age is unknown here (fresh login vs. hours-old page reload), so
+  // refresh right away to extend the session window from "now".
+  lastRefreshAt = 0;
+  void refreshNow();
+
+  timerId = window.setInterval(() => void refreshNow(), getIntervalMs());
+  document.addEventListener("visibilitychange", onVisibilityChange);
+};
+
+export const stopTokenRefreshScheduler = () => {
+  if (timerId !== null) {
+    window.clearInterval(timerId);
+    timerId = null;
+  }
+  document.removeEventListener("visibilitychange", onVisibilityChange);
+};

apps/edr-freight-web/backoffice/src/utils/result.ts

@@ -8,6 +8,32 @@ export type ApiError = {
   statusCode?: number;
 };
 
+/**
+ * Backend errors arrive as snake_case i18n-style codes (e.g.
+ * "unable_to_log_in"). Map the known ones to friendly copy and prettify
+ * anything else so raw codes never reach the UI. `code` stays raw for
+ * programmatic checks.
+ */
+const API_ERROR_MESSAGES: Record<string, string> = {
+  unable_to_log_in: "Incorrect email or password.",
+  invalid_refresh_token: "Your session has expired. Please sign in again.",
+  session_expired: "Your session has expired. Please sign in again.",
+  session_not_found: "Your session has expired. Please sign in again.",
+  user_not_found: "No account found for these credentials.",
+};
+
+const SNAKE_CASE_CODE = /^[a-z0-9]+(?:_[a-z0-9]+)+$/;
+
+function humanizeApiMessage(raw: string): string {
+  const known = API_ERROR_MESSAGES[raw];
+  if (known) return known;
+  if (SNAKE_CASE_CODE.test(raw)) {
+    const text = raw.replaceAll("_", " ");
+    return `${text.charAt(0).toUpperCase()}${text.slice(1)}.`;
+  }
+  return raw;
+}
+
 export function extractApiError(err: unknown): ApiError {
   if (err && typeof err === "object") {
     const obj = err as Record<string, unknown>;
@@ -16,8 +42,12 @@ export function extractApiError(err: unknown): ApiError {
       const statusCode = response.status as number | undefined;
       const data = response.data as Record<string, unknown> | undefined;
       return {
-        code: (data?.error as string) || (data?.message as string) || "api_error",
-        message: (data?.message as string) || (data?.error as string) || "An unexpected error occurred",
+        code: (data?.message as string) || (data?.error as string) || "api_error",
+        message: humanizeApiMessage(
+          (data?.message as string) ||
+            (data?.error as string) ||
+            "An unexpected error occurred",
+        ),
         statusCode,
       };
     }

apps/edr-freight-web/portal/src/App.tsx

@@ -24,6 +24,10 @@ import OnboardingResumeBanner, {
 } from "./components/onboarding/OnboardingResumeBanner";
 import OnboardingWizardDialog from "./components/onboarding/OnboardingWizardDialog";
 import useAuth from "./hooks/useAuth";
+import {
+  startTokenRefreshScheduler,
+  stopTokenRefreshScheduler,
+} from "./utils/refreshScheduler";
 import EDRFreightLandingPage from "./pages/EDRFreightLandingPage";
 import MyPortalPage from "./pages/MyPortalPage";
 import MySignaturePage from "./pages/MySignaturePage";
@@ -212,7 +216,20 @@ const sidebarItems: SidebarItem[] = [
 const App = () => {
   const navigate = useNavigate();
   const location = useLocation();
-  const { user, company, companyType, createProfileAndSwitch } = useAuth();
+  const { user, company, companyType, createProfileAndSwitch, isAuthenticated } =
+    useAuth();
+
+  // Keep the server session alive while a user is logged in. Runs after
+  // login, signup, and page-reload bootstrap alike.
+  useEffect(() => {
+    if (!isAuthenticated) {
+      stopTokenRefreshScheduler();
+      return;
+    }
+
+    startTokenRefreshScheduler();
+    return stopTokenRefreshScheduler;
+  }, [isAuthenticated]);
 
   const displayName = user?.name?.en || user?.username || user?.email || "User";
   const userEmail = user?.email;

apps/edr-freight-web/portal/src/utils/api.ts

@@ -42,21 +42,41 @@ client.interceptors.request.use((config) => {
 });
 
 // Token refresh state
-let isRefreshing = false;
-let failedQueue: {
-  resolve: (token: string) => void;
-  reject: (error: unknown) => void;
-}[] = [];
+let refreshPromise: Promise<string> | null = null;
 
-function processQueue(error: unknown, token?: string) {
-  failedQueue.forEach(({ resolve, reject }) => {
-    if (error) {
-      reject(error);
-    } else {
-      resolve(token!);
+/**
+ * Single-flight token refresh: concurrent callers (the 401 interceptor and
+ * the proactive scheduler) share one in-flight request so the refresh token
+ * is only rotated once. Throws if no refresh token is stored or the server
+ * rejects it — callers decide how to end the session.
+ */
+async function refreshSessionTokens(): Promise<string> {
+  refreshPromise ??= (async () => {
+    const refreshToken = getCookie("refresh-token");
+    if (!refreshToken) {
+      throw new Error("missing refresh token");
     }
+
+    type TokenPair = { token: string; refreshToken: string };
+    const { data } = await client.post<Partial<TokenPair> & { data?: TokenPair }>(
+      URL_CONSTANTS.AUTH.REFRESH_TOKEN,
+      { refreshToken },
+    );
+    // The API returns the pair flat ({ success, token, refreshToken }); accept
+    // a { data: { ... } }-wrapped shape too so a transform change can't
+    // silently break refresh again.
+    const payload = data.data ?? data;
+    if (!payload.token || !payload.refreshToken) {
+      throw new Error("malformed refresh-token response");
+    }
+    setCookie("auth-token", payload.token, 7);
+    setCookie("refresh-token", payload.refreshToken, 7);
+    return payload.token;
+  })().finally(() => {
+    refreshPromise = null;
   });
-  failedQueue = [];
+
+  return refreshPromise;
 }
 
 // Handle auth errors globally with token refresh
@@ -72,54 +92,41 @@ client.interceptors.response.use(
     // - status is not 401
     // - already retried
     // - it's the refresh endpoint itself
+    // - it's a credential endpoint (401 there = wrong credentials, not an
+    //   expired session — refreshing would mask the real error)
     if (
       !error.response ||
       error.response.status !== 401 ||
       originalRequest._retry ||
-      originalRequest.url === URL_CONSTANTS.AUTH.REFRESH_TOKEN
+      originalRequest.url === URL_CONSTANTS.AUTH.REFRESH_TOKEN ||
+      originalRequest.url === URL_CONSTANTS.AUTH.LOGIN ||
+      originalRequest.url === URL_CONSTANTS.USERS.SIGN_UP
     ) {
       return Promise.reject(error);
     }
 
-    if (isRefreshing) {
-      return new Promise<string>((resolve, reject) => {
-        failedQueue.push({ resolve, reject });
-      }).then((token) => {
-        originalRequest.headers.Authorization = `Bearer ${token}`;
-        return client(originalRequest);
-      });
-    }
-
-    originalRequest._retry = true;
-    isRefreshing = true;
-
-    const refreshToken = getCookie("refresh-token");
-
-    if (!refreshToken) {
-      isRefreshing = false;
-      clearAuthCookies();
+    // Nothing to refresh with (e.g. not logged in yet) — surface the
+    // original error instead of a confusing refresh failure.
+    if (!getCookie("refresh-token")) {
+      if (getCookie("auth-token")) {
+        // Half-broken cookie state; reset it.
+        clearAuthCookies();
+      }
       return Promise.reject(error);
     }
 
+    originalRequest._retry = true;
+
     try {
-      const { data } = await client.post<{
-        data: { token: string; refreshToken: string };
-      }>(URL_CONSTANTS.AUTH.REFRESH_TOKEN, { refreshToken });
-      const { token, refreshToken: newRefreshToken } = data.data;
-      setCookie("auth-token", token, 7);
-      setCookie("refresh-token", newRefreshToken, 7);
+      const token = await refreshSessionTokens();
       originalRequest.headers.Authorization = `Bearer ${token}`;
-      processQueue(null, token);
       return client(originalRequest);
     } catch (refreshError) {
-      processQueue(refreshError, undefined);
       clearAuthCookies();
       return Promise.reject(refreshError);
-    } finally {
-      isRefreshing = false;
     }
   },
 );
 
-export { client };
+export { client, clearAuthCookies, getCookie, refreshSessionTokens };
 export type { UseQueryOptions, QueryObserverOptions };

apps/edr-freight-web/portal/src/utils/refreshScheduler.ts

@@ -0,0 +1,81 @@
+import { isAxiosError } from "axios";
+
+import {
+  clearAuthCookies,
+  getCookie,
+  refreshSessionTokens,
+} from "./api";
+
+/**
+ * Proactively refreshes the token pair on a fixed cadence so the server-side
+ * session (a sliding 1-hour window, extended only by /auth/refresh-token) is
+ * kept alive while the app is open. The 401 interceptor in api.ts remains
+ * the reactive fallback; both share the same single-flight refresh call.
+ *
+ * The interval MUST stay well under the server session window (60 min).
+ */
+const DEFAULT_INTERVAL_MINUTES = 10;
+
+const getIntervalMs = () => {
+  const minutes = Number(import.meta.env.VITE_TOKEN_REFRESH_INTERVAL_MINUTES);
+  return (
+    (Number.isFinite(minutes) && minutes > 0
+      ? minutes
+      : DEFAULT_INTERVAL_MINUTES) * 60_000
+  );
+};
+
+let timerId: number | null = null;
+let lastRefreshAt = 0;
+
+const refreshNow = async () => {
+  if (!getCookie("refresh-token")) {
+    // Logged out elsewhere; nothing to keep alive.
+    stopTokenRefreshScheduler();
+    return;
+  }
+
+  try {
+    await refreshSessionTokens();
+    lastRefreshAt = Date.now();
+  } catch (error) {
+    // Network hiccups are retried on the next tick; only an explicit server
+    // rejection means the session is dead.
+    if (isAxiosError(error) && error.response) {
+      stopTokenRefreshScheduler();
+      clearAuthCookies();
+      window.location.replace("/login");
+    }
+  }
+};
+
+/**
+ * Browsers freeze timers in background tabs — a tab waking up past its
+ * refresh deadline refreshes immediately instead of waiting a full interval.
+ */
+const onVisibilityChange = () => {
+  if (document.visibilityState !== "visible") return;
+  if (Date.now() - lastRefreshAt >= getIntervalMs()) {
+    void refreshNow();
+  }
+};
+
+export const startTokenRefreshScheduler = () => {
+  stopTokenRefreshScheduler();
+
+  // Token age is unknown here (fresh login vs. hours-old page reload), so
+  // refresh right away to extend the session window from "now".
+  lastRefreshAt = 0;
+  void refreshNow();
+
+  timerId = window.setInterval(() => void refreshNow(), getIntervalMs());
+  document.addEventListener("visibilitychange", onVisibilityChange);
+};
+
+export const stopTokenRefreshScheduler = () => {
+  if (timerId !== null) {
+    window.clearInterval(timerId);
+    timerId = null;
+  }
+  document.removeEventListener("visibilitychange", onVisibilityChange);
+};

apps/edr-freight-web/portal/src/utils/result.ts

@@ -8,6 +8,32 @@ export type ApiError = {
   statusCode?: number;
 };
 
+/**
+ * Backend errors arrive as snake_case i18n-style codes (e.g.
+ * "unable_to_log_in"). Map the known ones to friendly copy and prettify
+ * anything else so raw codes never reach the UI. `code` stays raw for
+ * programmatic checks.
+ */
+const API_ERROR_MESSAGES: Record<string, string> = {
+  unable_to_log_in: "Incorrect email or password.",
+  invalid_refresh_token: "Your session has expired. Please sign in again.",
+  session_expired: "Your session has expired. Please sign in again.",
+  session_not_found: "Your session has expired. Please sign in again.",
+  user_not_found: "No account found for these credentials.",
+};
+
+const SNAKE_CASE_CODE = /^[a-z0-9]+(?:_[a-z0-9]+)+$/;
+
+function humanizeApiMessage(raw: string): string {
+  const known = API_ERROR_MESSAGES[raw];
+  if (known) return known;
+  if (SNAKE_CASE_CODE.test(raw)) {
+    const text = raw.replaceAll("_", " ");
+    return `${text.charAt(0).toUpperCase()}${text.slice(1)}.`;
+  }
+  return raw;
+}
+
 export function extractApiError(err: unknown): ApiError {
   if (err && typeof err === "object") {
     const obj = err as Record<string, unknown>;
@@ -16,8 +42,12 @@ export function extractApiError(err: unknown): ApiError {
       const statusCode = response.status as number | undefined;
       const data = response.data as Record<string, unknown> | undefined;
       return {
-        code: (data?.error as string) || (data?.message as string) || "api_error",
-        message: (data?.message as string) || (data?.error as string) || "An unexpected error occurred",
+        code: (data?.message as string) || (data?.error as string) || "api_error",
+        message: humanizeApiMessage(
+          (data?.message as string) ||
+            (data?.error as string) ||
+            "An unexpected error occurred",
+        ),
         statusCode,
       };
     }